Maverick Performance Solutions

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C05 Surface Preparation

C05.03

Contamination, degreasing, and a clean slab

Fats, oils, and grease defeat a bond no matter how good the profile is. The water drop test, when to core, how to degrease correctly, and why the last pass is always a clean one.

  • Run the water drop test and know what the result means
  • Degrease in the right order, at the right concentration, without letting it dry
  • Leave a slab with no dust, no debris, and no loose steel shot

A perfect profile on a greasy slab is still a failure

For a bond, the concrete has to be free of contaminants as well as properly profiled. Areas that sat unsealed for a long time are the most likely to be contaminated, and the most common offenders are fats, oils, and grease. Other chemicals that have leached into the slab cause the same problem. The quick field check is the water drop test: put a drop of water on the concrete, and if it beads up instead of soaking in, there is a good chance of contamination.

Degreasing, in order

  1. 01
    Prepare first, degrease second

    Mechanical preparation draws contaminants to the surface, so degreasing is performed AFTER preparation is complete. Doing it in the other order wastes the work.

  2. 02
    Use an aggressive profile method

    Shot blasting or scarifying are the preferred preparation methods on a contaminated slab, because they ensure an aggressive profile.

  3. 03
    Mix the degreaser to concentration

    Simple Green at 4 ounces per gallon for light contamination, 8 ounces per gallon for heavy contamination.

  4. 04
    Apply and dwell

    Apply to the substrate with a mop and let it sit 3 to 10 minutes. Do not let the solution dry on the floor.

  5. 05
    Scrub

    A Clarke machine with a stiff nylon bristle brush.

  6. 06
    Rinse and extract

    Shop vacuum or auto scrubber. Repeat the whole cycle as many times as needed until the substrate is sufficiently degreased.

  7. 07
    Dry with air, never heat

    Fans assist drying. Do NOT use heaters — heat draws more contaminants to the surface and undoes the work.

Takeaways

  • Degreasing happens AFTER mechanical preparation — prep draws contaminants to the surface.
  • Never let the degreaser dry on the slab, and never use heaters to dry a degreased floor.
  • A layer of dust will stop a system from bonding. The last thing done is always cleaning.