Maverick Performance Solutions

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M02 How Industrial Flooring Actually Works

M02.03

Prep, moisture, and why floors fail

The unglamorous science that protects warranties — and the admin's job when numbers go red.

  • Explain CSP and why prep is a line item
  • Know what to do with a high RH reading
  • Treat dew point as a stop-work condition
Shot-blast containment in a warehouse
If this part is skipped or rushed, the pretty floor is a future callback.

What 'prep' means when we say it

Concrete is not a clean canvas. It has laitance, oils, curing compounds, old coatings, cracks, and moisture vapor. We mechanically prepare to a specified Concrete Surface Profile (often CSP 3–5 for resinous systems) by shot blast and/or grind, then handle joints, cracks, and details. Admin must never let a GC delete prep to 'save a week' without a written, priced, Eric-approved change — which we will usually refuse.

Red-flag readings and words

SignalAdmin action
In-situ RH (ASTM F2170) or calcium chloride backup (F1869) fails the system limitStop sequence. Document. PCO for mitigation or wait. No hopeful applications.
Oil, unknown coating, or 'we think it's clean'Photo, hold, estimating / field lead.
Dew point / condensation / 'slab is sweating'Treat as stop-work. Note weather on daily report.
Soft concrete, scaling, hollow soundsDo not pretend. Extra repair is extra money and time.

Takeaways

  • Prep is the job. The coating is the finish.
  • Record the number. Do not editorialize it away.
  • Warranty language dies in undocumented moisture.

SOPSOP Section 2 — Operations & Project Management